P.D. Industries is prominent XLPE Foam Insert manufacturers in Pune and suppliers in Pune. We provide high quality material that will provide high protection and longevity to a complete variety of products. Our foam is light, strong and absorbs shocks, vibrations and impacts very effectively. We have a focus of quality and reliability and our Insert will ensure that your products are safe throughout the storage, handling and transportation. With customizable options to suit different product needs, we deliver Insert that combines performance, safety, and efficiency.
What is XLPE Foam Insert?
XLPE Foam Insert is a custom-cut pad made from closed-cell, cross-linked polyethylene foam (XLPE) designed to protect and organize products. It is manufactured using Cross-Linked Polyethylene foam which is both lightweight and durable. Its closed cell type protects products against shocks, water and chemicals. It is used to identify delicate or valuable objects in the store and transit. The foam is appropriate in sensitive, sensitive electronics and components of cars and equipment.
Types of XLPE Foam Insert
As XLPE Foam Insert manufacturers in Pune, we provide following different forms of cross-linked polyethylene foam Insert.
1. Types by Density and Grade
Low-Density XLPE (LD): Low-density XLPE foam is non-dense and therefore flexible thus suitable in cushioning of the fragile objects and lightweight protection.
High-Density XLPE (HD): XLPE foam of high density: XLPE high-density foam is firm and strong, and is highly impact resistant and long lasting in heavy duty usage.
Density-Specific Foams: XLPE foams can be found in the desired density, including 40-density, which means that the desired degree of firmness and shock absorption can be selected.
2. Types by Specialty Properties
Anti-Static XLPE Foam: This is a froth, which is used to stop the occurrence of any kind of static electricity to ensure that fragile electronic parts are properly safeguarded.
Chemically Cross-Linked Foam: This foam is created by chemical cross-linking process which gives it the closed-cell structure which offers better shock absorption, insulation and durability.
3. Related and Alternative Foam Types
EPE Foam: Expanded Polyethylene (EPE) foam is light, and it is easy to recycle it, providing cushioning in the various directions, hence it can be used in packaging and transportation.
EVA Foam: Ethylene-Vinyl Acetate (EVA) foam is soft and resilient and it recovers very well after compression hence suitable in protective padding and comfort use.
Technical Specifications of XLPE Foam Insert
We are XLPE Foam Insert suppliers in Pune and we have added below a table of technical specifications for this foam.
Specification
Details
Cell Structure
Over 90% closed-cell for excellent water and moisture resistance
Density
30–33 kg/m³ customizable
Flexibility & Durability
Highly flexible, tear- and puncture-resistant
Cushioning
Excellent shock absorption for delicate products
Operating Temperature
-40°C to +115°C
Thermal Stability
Low shrinkage, <5% at 90°C for 24 hours.
Chemical Resistance
Resistant to oils, solvents, and most chemicals
Moisture & Water Absorption
Negligible because of the closed-cell structure.
Fire Resistance
Class O (fire propagation) and Class 1 (surface spread)
Benefits of XLPE Foam Insert
As XLPE Foam Insert manufacturers in Pune our foams are having various advantages as mentioned below.
Lightweight & Durable: The foam is lightweight and is easy to handle as well as shipping costs are reduced. It also offers good resourceful protection to products.
Shock Absorption: It assists in cushioning the goods against the effects and vibrations that make sure that the fragile products are not ruined during the transportation process.
Waterproofing and Protection against Chemicals: It is made of closed-cell construction that prevents damage of the items that are packed by water or chemicals.
Temperature Resistant: The foam is able to withstand various temperatures without the loss of shape and performance.
Applications of XLPE Foam Insert
We are XLPE Foam Insert suppliers in Pune and our foam Insert is used across various industries.
Electronics: This foam protects electronic devices like laptops, smartphones and cameras from shock, vibrations, and scratches during shipping and handling process.
Automotive: It prevents the scratching, denting or breaking of delicate parts of the car like dash boards, mirrors, tools and accessories.
Industrial Equipment: It is effective in protecting machinery, tools and industrial equipment against impacts and vibrations thus offering a safe storage and transportation through the XLPE foam.
Furniture & Home Decor: Furniture, glass products, mirrors and ornaments are preserved against breaking or wear and tear during transport or shipping.
Pharmaceutical and Medical Products: Sensitive medicines are packed in secure packages that do not involve the use of damages and they assure hygiene during storage and transportation. Medical equipment and instruments are also packed in secure packages that do not involve the use of damages.
Why Choose Us?
High-Quality Products: Our XLPE foam Insert is both durable and lightweight and it works well in preventing shocks, moisture, and temperature variations of your products.
Custom Solutions: Our sheets, rolls, blocks, Inserts, and die-cut foam products can be designed to fit your products fitted perfectly to provide safe transportation and handling.
Reliable Service: XLPE Foam Insert manufacturers in Pune ensure that all your Insert needs are efficiently fulfilled with timely delivery, quality and commitment of service.
We are notable XLPE Foam Insert manufacturers in Pune and suppliers in Pune. Our XLPE foam Insert offers effective security to the products which minimizes the chances of spoilage in transit and storage. Our Insert solutions are versatile, efficient, and customized to address the varied business requirements with customizable sheets, rolls, blocks, Inserts, and die-cut parts. We are also keen in terms of quality, longevity and performance to help the products arrive to their destination safe and securely. Connect with Us to know more.
FAQ’s
Ans: XLPE foam is lightweight and is tough and possesses excellent shock absorbing ability. It is recyclable and toxin free, thermal insulating, waterproof and chemical resistant.
Ans: Yes, XLPE foam is very waterproof as the closed-cell structure preserves products against the adverse impact of moisture and shields it.
Ans: The cross-linking of XLPE foam is more advanced and therefore it is stronger, more durable and more insurable to heat and chemicals than XPE foam.