P.D. Industries is well known Nitrile Foam Insert manufacturers in Pune and suppliers in Pune. We
are experts in the offering of high-end Nitrile Foam Insert solutions that combine strength, flexibility, and reliability. Our foam is made of high-quality NBR and PVC materials and has the best resistance to oils, fuels and even chemicals. It is the best cushion, insulation and moisture protection with a closed-cell construction and, therefore, is the best in terms of performance and durability in industrial, mechanical, and protective Insert.
What is Nitrile Foam Insert?
Nitrile Foam Insert is a protective Insert which is manufactured using nitrile rubber (NBR) foam, a synthetic rubber that is very strong, flexible, and does not react to oils, chemicals, and abrasion. This foam is usually light, shock-absorbent, and closed-cell, which makes it the best one to use in monitoring the sensitive products stored and transported. Nitrile Foam Insert is also known as Nitrile foam die cutting manufacturers in Pune and Suppliers in Pune.
Types of Nitrile Foam Insert
As Nitrile Foam Insert manufacturers in Pune we provide following types of NBR (Nitrile Butadiene Rubber) Foam.
1. By Form
Sheets and Rolls: They come in different thicknesses and lengths which are suitable where large-scale insulation is needed or where they can be cut into custom shapes to be used in different applications.
Tapes: These are self-adhesive that are used to seal, bind, and wrap and provide easy and secure fixing.
Tubes: Ready-prepared tubes that are used to wrap pipes and they come in plain varieties as well as those lined with aluminium foil to provide greater protection.
Gaskets and Seals: Prepared inserts cut or molded to seal machinery and equipment among other applications of critical requirements.
Custom-Molded Products: Foam inserts with special engineering that guard the fragile or are used to make special product industrial and commercial applications.
2. By Cell Structure and Composition
Closed-Cell Foam: Fully sealed cells and are very dense so that there is great thermal insulation, resistance to moisture and low vapor permeability.
Open-Cell Foam: Lightweight open-cell foam, which is used in sound absorption and situations in which breathability is necessary.
Vinyl nitrile (PVC/NBR): It is blended foam between the flexibility of nitrile and the flame-resistant and weather-resistant features of PVC, which can be used in a variety of performance.
3. By Property or Application
Standard Foam: Foam that can be used in a variety of applications, which has a good performance and reliability.
Fire-Resistant Foam: This is foam that has been specifically designed to achieve fire-safety levels and is best suited in the closed area like machine room or factory area.
Oil-Resistant Foam: This is needed to withstand oils, chemicals, and other poor working conditions.
Self-Adhesive Foam: Foam sheets or tapes that come with adhesive material in the back so that they can be easily attached without any extra tools.
Technical Specifications of Nitrile Foam Insert
As Nitrile Foam Insert suppliers in Pune we have added below a table of technical specifications for NBR (Nitrile Butadiene Rubber) Foam.
Specification
Details
Material
Nitrile Butadiene Rubber (NBR) + PVC
Foam Type
Closed-cell
Density
30–80 kg/m³ (can vary 10–200 kg/m³)
Cell Structure
Closed-cell prevents water absorption
Hardness
Standard grades: 65–80 kg/m³
Temperature Range
-40°C to +105°C (special grades: -55°C to +125°C)
Oil & Chemical Resistance
Resistant to oils, fuels, grease, and chemicals
Water Absorption
Very low
Elongation at Break
Up to 200%
Tensile Strength
>18 kg/cm²
Compression Deflection
1–3 psi at 25% deflection
Colour
Black (other colours available)
Benefits of Nitrile Foam Insert
We are Nitrile Foam Insert manufacturers in Pune and our foams are having benefits as mentioned below.
Excellent Shock Absorption: Its soft and flexible design protects goods well, eliminating chances of any damage incurred in the process of handling and transporting the goods.
Chemical and Oil Resistance: Nitrile foam is resistant to oils, greases and most chemicals; hence it is good in industrial and sensitive application.
Moisture and Thermal Protection: The closed-cell construction avoids the water intake and leaves the thermal insulation which keeps the products dry and untouched in terms of humidity and temperature variations.
Durable and Long-Lasting: High-quality and cross-linked nitrile foam does not change its shape and protective properties with time even in repeated use.
Versatile and Customizable: It comes in sheets, rolls and blended foams and can be easily cut, shaped or customized to meet a number of applications in Insert, sealing or insulation.
Applications of Nitrile Foam Insert
We are Nitrile Foam Insert suppliers in Pune and our Insert foams are used in following key areas.
Industrial Sealing and Insulation: The sealing of gaps and insulation of equipment is very common in machine rooms, factories, and offshore industries due to the resistance of oils, heat and chemicals, which makes nitrile foam a very effective usage.
Protective Insert for Sensitive Products: The softness and waterproof quality of the material can be applied in storage and delivery of all sorts of delicate materials such as electronic material and glass ware.
Custom Gaskets: Nitrile foam may be cut into gaskets which could be utilized in machinery, engines and pipes of machinery, machinery well sealed and have no leakages which may lead to wastage of resources.
Thermal and Sound Insulation: The closed-cell structure of the foam provides good thermal insulation to pipes and ducts as well as minimizes noise and therefore is applicable in industrial as well as commercial applications.
Specialty Applications: Nitrile foam is also available to be customized towards its intended use, including floatation devices, soundproofing panels, or protection of delicate equipment.
Why Choose Us?
Premium Quality Products: Nitrile Foam Insert manufacturers in Pune offer premium nitrile foam Insert to give maximum protection, durability and reliability to your precious products.
Customized Solutions: We design our Insert to meet your unique requirements, be it size, thickness, density, and shape making it be a perfect fit in any application.
Professional Service and Timely Delivery: Our skilled staff and trusted supply chain provides a customer with professional advice and guarantees that your orders are met within the scheduled time and on schedule each time.
P.D. Industries is trustworthy Nitrile Foam Insert manufacturers in Pune and suppliers in Pune. We are offering top-grade Nitrile Foam Insert that offers maximum security and durability to your products. Our Insert systems are able to resist oils, moisture and chemicals and can deliver extended performance in rough and tough industrial conditions. On the quality side, personalization, and customer satisfaction, we provide Insert that will not only save your products but will also be of value to your business. Connect with Us
FAQ’s
Ans: Yes, nitrile foam is resistant to heat. It is capable of operating at temperatures of -40 °C to +105 °C, and special grades can operate temperatures up to +125 °C, making it very popular in thermal insulation and manufacturing applications.
Ans: Yes, nitrile foam is water resistant since it is closed cell construction, which is incapable of absorbing water and will keep water and vapour out.
Ans: Yes, nitrile foam is very flexible and compressible and hence will conform easily to any shape and surface without losing its cushioning and sealing properties.