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EPDM Foam Insert

EPDM Foam Insert Manufacturers in Pune | PD Industries

P.D. Industries is considerable EPDM Foam Insert manufacturers in Pune and suppliers in Pune. We are experts in high-performance EPDM foam Insert that is engineered to provide advanced protection and performance. Our foam provides superior weather, moisture, and temperature variation resistance, suitable for a number of industrial and commercial applications. We have foam available in customizable sizes, densities, and finishes, ensuring each product is made according to your specifications and provides lasting durability to your Insert and sealing requirements.

What is EPDM Foam Insert?

EPDM Foam Insert (Ethylene Propylene Diene Monomer foam) is a closed-cell, synthetic rubber foam with an excellent weather and ozone and temperature resistance. It provides better cushioning, sealing and insulation, and is perfect to use in both indoor and outdoor.

Types of EPDM Foam Insert

We are EPDM Foam Insert manufacturers in Pune and we provide different types of EPDM foam tape as mentioned below.

1. Closed-Cell EPDM Foam

  • EPDM with closed cells does not allow the passage of water and air. It is perfect in sealing, insulation, and waterproof purposes. This foam is not compressible, resists heat, and UV, and is therefore strong to be used in industries, vehicle and marine applications.

2. Open-Cell EPDM Foam

  • Open cells of EPDM are interconnected and this allows it to be soft, flexible and breathable. It is ideal in the area of sound and vibration damping, cushioning and padding. It is easy to recover and adaptable, which is why it is applicable to mattresses and vibration-sensitive applications.

3. Specialty EPDM Variations

  • EPDM foam may be mixed with other polymers, designed to be used under extreme temperatures, coextruded to be of varying hardness, or adhesive-backed to be easily installed. These differences can only improve performance with regard to specific sealing, cushioning or insulation requirements.

Technical Specifications of EPDM Foam Insert

As EPDM Foam Insert suppliers in Pune and we have added below a table of technical specifications for EPDM foam tape.

Property Specification
Material EPDM Ethylene Propylene Diene Monomer Rubber Foam
Cell Structure Closed-Cell / Open-Cell
Density 40 – 150 kg/m³
Hardness (Shore A) 20 – 70
Temperature Range –40°C to +120°C
Water Absorption < 5% Closed-Cell Type
Compression Set ≤ 25% at 70°C for 22 hrs
Thermal Conductivity 0.035 – 0.045 W/m·K
Tensile Strength 0.5 – 2.5 MPa
Colour Options Black standard, available in various colours.
Available Forms Sheets, rolls, gaskets, and die-cut shapes

Benefits of EPDM Foam Insert

We are EPDM Foam Insert manufacturers in Pune and below are some of the key benefits of our Insert.

  • Excellent Cushioning: EPDM foam cushions shocks and blows and ensures delicate goods are not spoilt in the process of handling or transporting. Its resilient and soft structure does not allow it to cause damage to the delicate products.
  • Weather Resistant: EPDM foam Insert manufacturers in Pune are able to resist the UV rays, ozone and high temperatures without degrading the inside material. This ensures that it is very suitable both in the indoors and the outdoors.
  • Moisture Proof: It is closed-cell construction that does not permit water, dust and moisture to penetrate through it. Thereby it preserves the packed products and makes it dry and safe.
  • Durable & Long-Lasting: EPDM foam does not change its form and cushioning properties with time. It is wear-free and tear-free to guarantee long performance.
  • Flexible & Lightweight: It can be cut, moulded and manipulated to suit all Insert requirements easily. The fact it is lightweight saves on shipping cost and yet it has a dependable protective aspect.

Applications of EPDM Foam Insert

As EPDM Foam Insert suppliers in Pune and our Insert materials are used in following key areas.

  • Automotive Seals: Seals are applied to car doors, windows, and engine parts to stop air, water and dust leakages. Damping and insulation of vibration.
  • Electronics Insert: EPDM Sponge Rubber maintains fragile e-products such as circuit boards, displays, and tools when transporting them. Lessens the danger of being shaken by shock or falling.
  • HVAC Systems: Used as insulation to ducts and pipes to avoid loss of energy. Helps minimize the noise and vibration in the heating and cooling systems.
  • Construction & Doors: Crimp doors, windows and panels to prevent air, water and dust. Makes the building more energy-efficient.
  • Industrial Equipment: Applied on vibration damping and protection cushioning of equipment. Provides a long life cycle of the equipment and saves on repair expenses.

Why Choose Us?

  • High-Quality Foam: We offer shock resistant, waterproof and wear-resistant durable EPDM foam that cushions the products.
  • Tailored Solutions: Our foam is customizable in size, shape and density to meet your custom requirements.
  • Reliable Support: We provide professional advice and make sure that the experience is smooth and Insert foam delivered on time.

We are significant EPDM Foam Insert manufacturers in Pune and suppliers in Pune. We pride ourselves in providing EPDM foam Insert with quality, flexibility, and reliability. Also we provide custom die cut foam. Our foam products are designed to protect, insulate, and perform under harsh conditions. Whether it is foam for industrial equipment, auto parts, or fragile equipment, we offer reliable solutions to match your business needs for long-term value and performance. Contact Us for details.

FAQ’s

Ans: EPDM foam, also known as Ethylene Propylene Diene Monomer rubber, is a soft and flexible material that resists weather, moisture, and ozone. It is widely used in insert because it provides excellent cushioning and protection, helping to keep delicate products safe from damage, vibration, and temperature changes during storage or transport.

Ans: Closed-cell EPDM foam will not absorb water as its cells are closed. This renders it highly practical in the damp or wet conditions. It preserves the contents of the package by keeping it dry and prevents any kind of damage created by moisture.

Ans: EPDM foam usually performs adequately over a broad range, from approximately –40 °C to +120 °C (sometimes beyond that, depending upon formulation). It maintains its performance under extremely cold and extremely warm conditions.