P.D. Industries is established Genset Foam Insert manufacturers in Pune and suppliers in Pune. We focus on offering the best quality soundproofing foam or noise reduction foam. Our solutions are also made to shield generator control panels against shocks, vibrations, moisture, and other damages caused by static during transit, storage, and use. We provide maximum safety and reliability of the foam insert of various sizes and varieties with the help of durable, fire-resistant, and customizable foams. We protect equipment and enhance their operational efficiency and life span.
What is Genset Foam Insert?
Genset Foam Insert is high density foam applied to cushion generator control in transit and storage. It protects the foam insert against shocks, vibrations and impacts. The foam can also be tailor-made to fit accordingly. This makes the foam insert safe and convenient to use.
Types of Genset Foam Insert
We are Genset Foam Insert manufacturers in Pune and we provide following types of noise reduction foam.
Polyurethane (PU) Foam Inserts: Soft and flexible PU foam inserts give tremendous dampening to vibration. They are the best when it comes to silencing down disturbances and covering delicate components within Genset enclosures.
Polyethylene (PE) Foam Inserts: These inserts are heavier and are harder and provide better shock absorption and insulation. They are used to avoid mechanical damages and minimize the effects of vibrations.
EPDM Foam Inserts: It is very resistant to heat, oils and chemical thus it is ideal in Genset environments. It guarantees durability of sealing and vibration.
EVA Foam Inserts: This foam is flexible and durable, which provides cushioning and thermal insulation. It can be frequently employed in custom shaped inserts on individual Genset components.
Cross Linked Polyethylene (XLPE) Foam Inserts: XLPE foam is exceptionally compressive and vibration damp. It suits heavy duty Gensets which need strong support and noise mitigation.
Technical Specifications of Genset Foam Insert
As Genset Foam Insert suppliers in Pune we have added below a table of technical specifications for acoustic foams.
Specification
Details
Material
High-density polyurethane foam.
Purpose
Protects genset control panels during transit
Thickness
20–50 mm depending on panel size
Density
25–35 kg/$m^3$
Custom Fit
Yes, tailored to panel dimensions
Shock Absorption
High, to prevent damage from impacts
Temperature Resistance
-20°C to 80°C
Insert Type
Foam Inserts inside corrugated boxes or crates
Reusability
Can be reused multiple times if undamaged
Benefits of Genset Foam Insert
We are Genset Foam Insert manufacturers in Pune our Inserts are helpful in many ways.
Impact Protection: Genset Foam Insert manufacturers in Pune helps to cushion the shocks and ensures that the foam inserts are not damaged when being handled or transported. It keeps delicate parts safe.
Vibration Dampening: Filtering vibrations associated with movement or operation of the generator to wear or break internal sensitive parts.
Moisture Resistance: It is waterproof, humidity free, and condensation free to ensure the safety of electrical foam inserts during storage and transportation.
Static Protection: Anti-static foam or acoustic foam inhibits the occurrence of electrostatic discharge that may damage electronic parts internally within the foam inserts.
Custom Fit: Foam may also be shattered, or shaped to the correct shape so as to offer the complete protection and stability throughout shipping.
Applications of Genset Foam Insert
We are Genset Foam Insert suppliers in Pune and we provide soundproofing foam in below mentioned areas.
Industrial Generator Panels: Shock, Vibration and environmental Protection Can shield large generator control panels against shocks, vibration and other environmental damages during transit and installation.
Commercial Power Systems: It is applied in the backup generators of offices, factories, and commercial buildings to protect the panels during their movement and storage.
Diesel and Gas Gensets: Pad down panels in enclosures of diesel or gas generators to avoid damaging the engine vibration or damage caused by accidents.
Shipping & Storage: It maintains the safety of panels and maintenance within the warehouses or during transit.
Noise Reduction: Foam cushions vibrations and lessens noise generated by running generators enhancing operational safety and comfort.
Why Choose Us?
Tailored Protection Solutions: We pack gensets panels in foam packages that perfectly fit each panel and are the most secure during transportation or storage.
Advanced Material Selection: Our foams are made of fire-retardant, high-quality and vibration damping material to secure panels against environmental and mechanical risks.
Quality Industry Experience: Having gained a wide experience in genset Insert, we provide a steady quality, practical solutions, and active support of each project.
P.D. Industries is notable Genset Foam Insert manufacturers in Pune and suppliers in Pune. We are determined to provide high quality and efficient noise reduction foam Insert. Our foams are varied to guarantee that generator panels are not exposed to shocks, vibrations, moisture, and environmental risks. Through our customized and high quality Insert, businesses can secure their equipment, minimize the risks associated with their operations and guarantee their long-term performance. We are proud of offering robust, versatile, and creative solutions that allow lightening the burden and functionality of genset panels to handle, transport, and store. For more details, Contact Us.
FAQ’s
Ans: The foam shields the panels from shocks and vibrations, prevents moisture damage, and, in anti-static versions, shields delicate electronics from static electricity.
Ans: Yes, foam can be cut, molded, or fabricated to suit panels of any shape or size, providing full protection and stability during shipping.
Ans: Yes, most of the foam types are enduring and can be reused various times if they are not damaged. However damaged foam must be replaced for optimal protection.
