P.D. Industries is remarkable EPE Foam Insert manufacturers in Pune and suppliers in Pune. We offer high quality EPE foam Insert, which secures a variety of products. Our polyethylene foam is environment friendly and has excellent shock absorption, moisture resistance as well as cushioning. We ensure that the electronics, glassware, auto parts and other dainty products are locked in the storage and transportation. We insist on durability, versatility and personalisation to get us steady Insert solutions that satisfy our clients.
What is EPE Foam Insert?
An EPE foam insert is a custom-shaped protective packaging component made from expanded polyethylene (EPE) foam, which is a flexible, lightweight, and shock-absorbent material. It is an environmental-friendly substance constructed by expanded polyethylene. It is very cushioning and shock absorbing to delicate objects such as car parts, electronics and glassware. Its waterproofing is such that no water can destroy its products during storage or transportation.
Types of EPE Foam Insert
As EPE Foam Insert manufacturers in Pune we provide following types of PE foams.
1. Types According to Shape and Function.
Profile Inserts: These are ready-to-use shapes in form of a given protection requirement.
U-Profile: ideal in the secure edges of the glass, picture frames, and other flat and thin objects with a maximum thickness of 10mm.
C- Profile: Self-gripping edge guards to be used on furniture tables and any other thin surface with edge.
Die-Cut Inserts: Precisely cut to fit the specific shape of the product to offer a tight fit to delicate or intricate products. It is ideal to use in electronics, instruments, and precision components.
Foam Buffers: Used for shock absorbing to stop the movement of the product. It offers general cushioning to secure the safe transportation of different items.
EPE Foam Bags: Ready-prepared bags that are used to shield single items like electronics, glasswares or delicate parts. Lightweight and perfect when it comes to wrapping up a number of small things.
2. Types According to Properties and Features.
Standard EPE: General-purpose foam inserts which are good cushioning and shock absorbing due to their closed-cell structure. It is applicable in majority of packaging requirements.
ESD (Electrostatic Discharge) EPE: Foam used in the protection of sensitive electronics. Its resistance is available in various levels:
Antistatic: Eliminates the accumulation of statical charge.
Conductive: This is able to pass through static charges.
Static Dissipative: Dissipates the statical charges slowly so that it can be safely handled.
Coloured EPE: Covered in different colours include white, black and pink. It is perfect to use on the aesthetic purposes or to have a quick identification of products.
Custom-Printed EPE: Printable EPE inserts will allow the use of a company logo or branding. Boosts marketing and gives the impression of a professional package.
Technical Specifications of EPE Foam Insert
We are EPE Foam Insert suppliers in Pune and we have added below a table of technical specifications for expanded polyethylene foam.
Specification
Details
Density
18–200 kg/m³ (common: 20–28)
Thickness
2–100 mm (sheets & rolls)
Operating Temperature
-40°C to +75°C (melting: 80–90°C)
Cell Size
0.25–0.35 mm
Impact & Tear Resistance
High shock and tear resistance
Moisture & Chemical Resistance
Water, fungi, and chemical resistant
Flexibility & Elasticity
Easy to cut, wrap, and shape
Environmental Features
100% recyclable, odourless, non-toxic
Thermal Insulation
~0.033 W/m·K
Benefits of EPE Foam Insert
We are top EPE Foam Insert manufacturers in Pune and our foams are having various advantages as mentioned below.
Superior Protection: It is soft and flexible in nature, which captures shocks and impact, preventing the delicate products they carry against damage in the course of handling and transportation.
Customizable to Any Product: EPE foam could be cut or moulded to fit various items to the latter to make sure that each piece of the product receives the required protection.
Moisture and Temperature Resistant: It covers the products against water and change in moderate temperatures, and aids in preserving product quality under different conditions.
Lightweight yet Strong: EPE foam is lightweight and contributes very little to the weight of the shipments besides being of great durability and strength.
Environmentally Considerate: EPE foam is recyclable and reusable thus minimizing wastage, and hence it is smarter when used as a Insert solution in eco-friendly Insert.
Applications of EPE Foam Insert
As EPE Foam Insert suppliers in Pune and our EPE foams are highly demanded in various industries.
Electronics: EPE foam is applied to cushion the electronics including the mobile phones, laptops and the cameras to avoid the shocks and scratches caused during shipping or handling.
Glassware & Ceramics: There is the use of PE foam in packing delicate products like glass bottles, vases and ceramic items to make sure that they do not break or get damaged during storing or transportation.
Automotive Parts: It is applied on furniture, appliances, and ornamental objects to store the dents, scratches and damage of surfaces during movement or shipping.
Furniture & Home Items: It is applied on furniture, appliances and decoration items to prevent dents, scratches and damages on surfaces during movement or shipping.
Industrial Equipment: High-weight machines, tools, and sensitive components of the industry are packed in EPE foam and secluded vibrations and absorb shocks during the transportation or storage stages.
Why Choose Us?
Strong Product Protection: Our EPE foam protects any kind of products against damages during the shipping and storage.
Custom Fit Solutions: EPE Foam Insert manufacturers in Pune do the foam insert to ensure your products are better protected and supported by perfectly fitting the packages.
Fast Service and Support: Your Insert becomes a hassle-free affair as we deliver on time and offer assistance whenever you require it.
We are noteworthy EPE Foam Insert manufacturers in Pune and suppliers in Pune. Our EPE foam Insert is both protective and flexible in nature. Our lightweight, robust, and eco-friendly foams are intended to protect the items of delicate electronics to heavy machinery. Through personalized packages, prompt delivery and professional advice, we ensure that your Insert requirements are fulfilled effectively. In order to ensure optimal cushioning and impact resistance during storage and transit, we provide tailored solutions that precisely match your products. Get in touch for more details.
FAQ’s
Ans: The material density of high-density EPE foam is higher hence it is stronger, more durable, and has more cushioning capacity on heavier or more delicate objects.
Ans: Yes, EPE foam is very flexible and can be easily cut, determined and wrapped around products of various sizes and forms.
Ans: This foam is primarily applied in electronics, automotive, glassware and furniture, and industrial equipment’s because it has the capacity to act like a cushion to absorb any shock.
