P.D. Industries is established PU Foam Insert manufacturers in Pune and suppliers in Pune. We specialize in the supply of PU Foam Insert solutions of high-grade designed to offer utmost protection to your products. Our Insert is designed using the high quality polyurethane foam and has better cushioning, shock absorbing capabilities and is much stronger. Our PU foam can be shaped to any size and shape whether it is delicate electronics, glassware, or heavy industrial products. We as PU foam die cut manufacturers in Pune and Suppliers in Pune provide affordable, reliable and environmentally friendly insert which keeps your goods securely stored and transported.
What is PU Foam Insert?
PU Foam Insert is a light, strong material that is polyurethane foam-based. It is highly effective at cushioning to absorb shocks, impacts, and vibrations that can damage products while they are being handled and transported. Flexible enough to be moulded or cut to any shape, it provides secure insert for fragile, heavy, or high-cost items by industries.
Types of PU Foam Insert
We are PU Foam Insert manufacturers in Pune and we provide following types of Polyurethane Foam Insert.
1. Open-Cell PU Foam
It is soft, flexible and lightweight and cells are partially opened in this foam. It offers a great acoustic and thermal insulated material, which is best suited in indoor protection and cushioning where moisture resistance is not treated.
2. Closed-Cell PU Foam
This foam is strong, rigid and water resistant with fully sealed cells. It can be used outdoors, high-humidity environments, and structural insulation, where it is necessary to take into consideration durability and moisture protection.
3. High Resilience (HR) Foam
This foam is soft and cushioning foam that is very flexible and is used as cushions, seating, and inserts that need some comfort and shock absorption.
4. Memory Foam
This foam is able to mould itself in the shape of the object or body providing relief and better comfort. It is usually employed in mattresses, cushions and ergonomic inserts.
5. Specialized PU Foam Grades
These are anti-static, flame resistant and high load bearing foams. They are created to fit certain purposes like electronics protection, fire or heavy load.
Technical Specifications of PU Foam Insert
As PU Foam Insert suppliers in Pune we have added below a table of technical specifications for polyurethane foam Insert.
Specification
Details
Material
Polyurethane (PU) Foam
Density
8–15 kg/m³ (open-cell type)
Hardness
Soft to medium, depending on application
Compression Strength
Good resistance to deformation
Impact Resistance
High shock absorption capability
Tensile Strength
Moderate to high
Elongation at Break
100–300%
Temperature Range
-40°C to +100°C
Flammability
Low-flammability grades are available
Reusability
Suitable for multiple uses
Customization
Can be cut, shaped, or molded as needed
Benefits of PU Foam Insert
As PU Foam Insert manufacturers in Pune our Insert foams are having various advantages as mentioned below.
Superior Cushioning: PU foam is also good in absorbing shocks and impact ensuring that delicate and sensitive products are safe when being handled and shipped.
Lightweight: The foam is very lightweight, which minimizes the shipping weight, shipping costs, and yet offers a considerable protection.
Customizable Fit: It is able to be shaped or cut or bent to fit any product in a very perfect way, making sure it fits in a snug way and is as safe as possible.
Durable and Long-Lasting: Does not lose its protective power with time and can be used repeatedly, so it does not lose shape and functionality.
Versatile Protection: Resistant to vibrations, scratches and minor pressure and environmental strain which means that it can be used in a large variety of products.
Applications of PU Foam Insert
As PU Foam Insert suppliers in Pune and our products are used in various key areas.
Electronics Insert: The devices such as laptops, cameras, and mobile phones are sensitive and safely move without being damaged during drops and hits.
Glass and Ceramics: Helps prevent scratches, and breaks to delicate products like glassware, ceramics, and decorative products.
Industrial Equipment: Helps to store and transport heavy and bulky machinery or equipment without deformity and help avoid its instability.
Furniture and Mattresses: Offers shipping protection and cushioning, this guarantees a flawless product delivery.
Medical and Laboratory Equipment: Protects delicate laboratory glassware, sensitive laboratory equipment, and laboratory tools during moving and storage.
Why Choose Us?
Quality-Driven Products: Our Insert of products is of premium-grade PU foam, which offers the highest protection, reliability, and longevity of products.
Tailored Solutions: Our foam package can be fitted in any size, shape and density to fit perfectly your products and it is of unmatched safety and presentation.
Trusted Service & Support: PU Foam Insert manufacturers in Pune ensure fast delivery at the right time and customer service make delivery of the product smooth.
We are notable PU Foam Insert manufacturers in Pune and suppliers in Pune. Our PU Foam Insert is a solid solution used by the companies to protect their products efficiently. It has better cushioning, flexibility and re-usability which ensure that every product reaches its destination safe and intact. Our mission is to offer the best foam Insert that embraces various industrial needs. With our PU foam solutions, you are investing in a lasting protection, cost-effectiveness and professional appearance of your precious products. Contact Us for more details.
FAQ’s
Ans: PU foam Insert is very strong. It can be reused lot of times without losing its properties. And hence it is cost-effective and sustainable option for Insert.
Ans: PU foam is not biodegradable but some manufacturers offer environment friendly or recyclable versions to reduce environmental footprint occurred due to it.
Ans: PU foam suits fragile, precious, or sensitive products like electronics, glass objects, musical instruments, and industrial parts that need additional care while being moved and handled.
