P.D. Industries is trusted Anti-Static Foam Insert manufacturers in Pune and suppliers in Pune. We offer anti-static foam insert that protects sensitive electronic components from static electricity and mechanical damage. Our foams are formulated to cushion and protect products such as microchips, circuit boards, and semiconductors from damage when in storage, being handled, and shipped. We provide in different forms, densities, and colours and provide safety and reliability. We offer functional, durable, and adjustable solutions that simplify the protection of valuable electronics for companies.
What is Anti-Static Foam Insert?
It is foam that helps stop the accumulation of the static electricity and safeguards delicate electronic parts. It preserves, carries, and protects fragile products such as circuit boards and microchips and semiconductors safely. It is made of materials which dissipate or neutralize the static charges and hence is a sure line of protection.
Types of Anti-Static Foam Insert
We are Anti-Static Foam Insert manufacturers in Pune and here are various types of Electrostatic Discharge (ESD) Foam.
1. Polyethylene (PE) Foam
This is a flexible and lightweight material that can successfully eliminate any form of statical charges, and this prevents the damage of the sensitive electronic components during the storage and transportation process. Its elastic nature and robustness render it to be applicable in a vast circle of anti-static packaging applications.
2. Polyurethane (PU) Foam
It is a soft material which is open-cell and offers good shock absorption and cushioning. It is perfect in wrapping up the most delicate products, and as such the delicate electronics and other parts will not be impacted and also will not be prone to the effects of a shock of electricity as well.
3. EPE Foam (Expanded Polyethylene / EPP)
EPE foam is cross-linked polyethylene foam which is normally found in pink or black ESD sheets. It is specifically engineered to offer resistance to electrostatic discharge to sensitive equipment such as printed circuit boards (PCBs), and provides uniform resilience and impact strength.
4. EVA Foam (Ethylene Vinyl Acetate)
This is an ideal material that contains anti-static properties along with the great ability to absorb shock, and this is why it is needed in packaging and storing of electronic equipment. It is lightweight, durable and has the potential to offer long-term protection against physical consequences as well as against the effects of the statical electricity.
5. ESD Categories of Foam
Conductive Foam: This foam has ingredients such as carbon to give the foam low electrical resistance ($10^3 - 10^5 \Omega$) so that it can be in direct safe contact with the highly sensitive components.
Static Dissipative Foam: It has a controlled surface resistivity ($10^6 - 10^9 \Omega$) to enable the slow and safe dissipation of the static charges without damaging electronics.
Anti-Static Foam: The purpose of this is to eliminate the build-up of the static electricity on the surface, which helps to avoid the occurrence of electrostatic discharge.
Technical Specifications of Anti-Static Foam Insert
As Anti-Static Foam Insert suppliers in Pune we have added below a table of technical specifications for ESD foam.
We are Anti-Static Foam Insert manufacturers in Pune and our ESD foams are having below key benefits.
Protects from Electrostatic Discharge (ESD): It effectively dissipates the appearance of any static electricity in the course of handling and transit to avoid harming sensitive circuits and component parts.
Provides Excellent Physical Cushioning: Shocks, impacts, and vibrations are also absorbed by the foam as it shields delicate products against physical damages during transportation.
Prevents Frictional Charging: It prevents the rubbing of components by holding the items in place and thus the accumulation of the static charge.
Enables Easy Identification: Special colours, such as pink or black, assist the workers to locate the materials that are safe to touch quickly and adhere to safety measures.
Offers Long-Term Protection: Dissipative or conductive agents are incorporated into the foam, which gives good and durable anti-static protection.
Applications of Anti-Static Foam Insert
We are Anti-Static Foam Insert suppliers in Pune and our ESD foams are widely used in following areas.
Electronics Manufacturing: Applied in assembly lines to have a secure way to handle, store, and carry about sensitive parts such as circuit boards and microchips.
Component Insert and Shipping: Fragile electronics are held in custom-cut Inserts which shield against shocks and statical discharges when in transit.
Aerospace and Defence: Provides safe operation of high-priced and sensitive avionics and electronic systems with high reliability requirements.
Medical Devices: Anti-Static Foam Insert manufacturers in Pune ensures ESD protection of electronic medical devices (pacemaker, sensors) in storage and transportation.
Cleanrooms and Work Stations: Applied as mats or equipment linens to contain the build-up of static, to maintain a controlled environment of sensitive products.
Why Choose Us?
Premium Quality Products: We offer high quality anti-static foam that is of the highest ESD standards thus offering a good protection to all the sensitive electronic parts.
Customized Solutions: Our foam sheets, Inserts, and trays are custom fit to the precise product size and needs to the maximum safety and convenience.
Timely Delivery & Support: Our product supply is regular, timely, and with customer care services to ensure that no Insert requirement of yours is left out.
We are considerable Anti-Static Foam Insert manufacturers in Pune and suppliers in Pune. Our anti-static foam Insert offers effective safeguarding of sensitive electronic devices while in storage, handling, and transport. It successfully provides shock, vibration, and static damage protection for products. Our solutions come in a range of forms, densities, and colours and are dependable, long-lasting, and custom-made to suit specific company requirements. Connect with Us to know more.
FAQ’s
Ans: This foam shields sensitive electronic parts, which include circuit boards, microchips, and semiconductors, from static electricity and physical damage during storage and transportation.
Ans: Yes, anti-static foam can be reused various times if it remains in decent condition and provides cushioning and static protection.
Ans: Products like circuit boards, microchips, semiconductors, medical electronics, aerospace parts, and other delicate electronic components require electrostatic discharge foam.